Open-top Dust-free Ton Bag Feeding Station

Open-top Dust-free Ton Bag Feeding Station

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Open-top Dust-free Ton Bag Feeding Station
Open-top Dust-free Ton Bag Feeding Station

Product Introduction

The open-top dust-free ton bag feeding station uses an electric hoist to lift the material bag to the feeding port, and manually presses the bag. After disassembling the ton bag feeding port, the attached vibration and beating device is turned on to promote the material in the packaging bag. It falls into the hopper below by its own weight. The bottom can be connected to a vacuum feeder, and the material is sucked away from the bottom. Mainly in order to solve the impact of dust on the environment during the big bag opening process and reduce the heavy physical labor of operators, modern enterprises gradually replace the traditional manual bag opening work with mechanical big bag opening systems. This system not only effectively protects the production environment and reduces the work intensity of workers, but also improves production efficiency and solves the problem of moisture absorption leading to agglomeration and difficulty in discharging large bags during the opening process.

Product Features

① The bag opening station has a simple structure, strong automation and simple operation;

② Can be made according to anti-riot requirements, and can be specially designed according to different customers and different products

③ The beating device helps the material flow out of the ton bag, and the vibration device can break the arch bridge;

④ Use an electric hoist or forklift to easily transport the ton bags to the unpacking station

⑤ Materials can be taken in small amounts and multiple times, and can be used as storage bins;

⑥ The automatic control system realizes continuous unpacking;

⑦ It is convenient to take out materials, and the materials flow out in a closed space without dust leakage.

⑧ Bag opening and unloading are smooth, without clogging or bridging;

⑨ Equip lifting equipment to reduce manual labor intensity.

Working Principles

Before feeding: open the top bin door of the feeding station, hoist the raw materials into the feeding cabin with the hoisting device, open the side bin door, open the unbagging bin door, manually unbag the bag mouth, and manually close the unbagging bin door and side bin door;

When unloading: the dust removal device is started to collect the dust generated during the feeding process through the dust collector;

After the feeding is completed: close the top cover, start the backflushing device, and blow the dust attached to the filter element back into the feeding chamber.

Application

1. Pharmaceuticals: Safely discharging APIs, excipients, and hygroscopic powders in GMP-compliant environments.

2. Food production: Hygienic transfer of flour, starch, spices, and food additives with zero cross-contamination.

3. Chemical industry: Handling toxic, explosive, or moisture-sensitive powders in sealed systems.

4. Plastics manufacturing: Dust-free unloading of polymer resins, recycled pellets, and masterbatches.

5. Battery materials: Contamination-free transfer of lithium cobalt oxide and graphite powders.

6. Cosmetics: Gentle processing of talc, mica, and loose powder pigments for high-purity products.

7. Minerals: Closed-system discharge of silica, calcium carbonate, and abrasive materials.

8. Agriculture: Dust-controlled unloading of fertilizers, pesticides, and powdered feed ingredients.

9. Recycling: Clean handling of plastic flakes, rubber crumb, and lightweight recycled materials.

10. Construction materials: Sealed intake of cement, gypsum, and dry mortar components.

 

Application4

Technical Parameters

Working Power

Pneumatic Pressure

Power

Bag Removal Capacity

Lifting Capacity

Specifications

AC380V±5%50HZ

≥0.6MPa

5.5KW

5-10 bags/h

0-2T

≤1000*1000*1600

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